Trailer Wiring Diagram Guide

Trailer Wiring 7 pin SAE J560

Table of Contents

I Introduction

We need to make sure that all the wiring from the truck car to the trailer is functioning properly when we try to take matters into our own hands and replace and upgrade our own trailer wiring. If you connect any of the wires incorrectly it is highly likely that you will have an accident.

In this blog I will go over the trailer wiring connections according to each national standard. I’ll also go back and analyze the details you need to pay attention to when wiring between different standards.

 

II Standard Overview Table

Standard Voltage Connector Country Cable Size
ISO 1724 12v 7 Pin Round EU UK Light Duty Trailer 6×1.5mm2+1×2.5mm2
ISO 3732 12v 7 Pin Round EU UK Light Duty Trailer 4×1.5mm2+3×2.5mm2
ISO 1185 24v 7 Pin Round EU UK Heavy Duty Trailer 6×1.5mm2+1×2.5mm2
ISO 3731 24v 7 Pin Round EU UK Heavy Duty Trailer 4×1.5mm2+3×2.5mm2
SAE J560 Primary 12v 7 Pin Round North America 12/4 + 10/2 + 8 awg
SAE J560 Auxiliary 12v 7 Pin Round North America 12/4 + 10/2 + 8 awg
SAE J2863 12v 7 Pin Round North America 14/4 + 12 +10/2 awg
AS 4735 12v 7 Pin Round AU and NZ  6×1.5mm2+1×2.5mm2
AS 2513 12v 7 Pin Round AU and NZ  6×1.5mm2+1×2.5mm2
ISO 7638-1(2) 24v(12v) 7 Pin Round EU UK Heavy Duty Trailer 5x 1.5mm2 + 2x 4mm2
ISO 11446 12v(24v) 13 Pin Round EU UK Heavy Duty Trailer 5x 2.5mm2 + 8x 1.5mm2
ISO 12098 24v 15(13) Pin Round EU UK Heavy Duty Trailer 3x 2.5mm2 + 12x 1.5mm2

 

III Trailer Wiring Details

1. ISO 1724 12N Trailer Wiring

Contact No. Function Cross-sectional area Core Wire Color
1 Left-hand direction indicator light 1.5mm2 Yellow
2 Rear fog light 1.5mm2 Blue
3 Common return 2.5mm2 White
4 Right-hand direction indicator light 1.5mm2 Green
5 Right-hand rear position and marker lights, and rear registration plate illumination device 1.5mm2 Brown
6 Stop light 1.5mm2 Red
7 Left-hand rear position and marker lights and rear-registration-plate illumination device 1.5mm2 Black

# The rear registration plate illumination device shall be connected such that no lamp of the device has a common connection with both contacts 5 and 7

Cable Type Recommend

  • Cable Sheath:   PVC or PUR (Preferred)
  • Cable Size:     6×1.5mm2+1×2.5mm2 (Standard)       or     6x1mm2+1×1.5mm2  (economical)

Connectors Recommend

  •   Plug:  ISO1724  12N Reinforced Composite Plug / Silver Metal Plug
  •   Socket:  ISO1724  12N Reinforced Composite Socket / Silver Metal Socket

2. ISO 3732 12S Trailer Wiring

Contact No. Function Cross-sectional area Core Wire Color
1 Common return 2.5mm2 White
2 Reserved for future allocation 1.5mm2 Black
3 Reversing light 1.5mm2 Yellow
4 Permanent Power Supply 2.5mm2 Red
5 Sensing Device with common return 1.5mm2 Green
6 Power supply controlled by ignition switch 2.5mm2 Brown
7 Rear fog light 1.5mm2 Blue

# The rear registration plate illumination device shall be connected such that no lamp of the device has a common connection with both contacts 2 and 6

Cable Type Recommend

  • Cable Sheath:   PVC  PUR (Preferred)
  • Cable Size:     4×1.5mm2+3×2.5mm2

Connectors Recommend

  • Plug:   ISO3732  12S Reinforced Composite Plug / Silver Metal Plug
  • Socket:  ISO3732 12S Reinforced Composite Socket / Silver Metal Socket

3. ISO 1185 24N Trailer Wiring

Contact No. Function Cross-sectional area Core Wire Color
1 Common return 2.5mm2 White
2 Left-hand rear position and marker lights, and rear registration plate illumination device 1.5mm2 Black
3 Left-hand direction indicator light 1.5mm2 Yellow
4 Stop lights 1.5mm2 Red
5 Right-hand direction indicator light 1.5mm2 Green
6 Right-hand rear position and marker lights, and rear registration plate illumination device 1.5mm2 Brown
7 Braking control for trailers 1.5mm2 Blue

Cable Type Recommend

  • Cable Sheath:   PVC or PUR (Preferred)
  • Cable Size:     6×1.5mm2+1×2.5mm2 (Standard) or  6x1mm2+1×1.5mm2  (economical)

Connectors Recommend

  • Plug:  ISO1185  24N Reinforced Composite Plug / Alu/ Zinc alloy Plug(with Spring is preferred)
  • Socket:  ISO1185  24N Reinforced Composite Plug / Alu/ Zinc alloy Socket

4. ISO 3731 24S Trailer Wiring

Contact No. Function Cross-sectional area Core Wire Color
1 Common return 2.5mm2 White
2 Reserved for future allocation 1.5mm2 Black
3 Reversing light 1.5mm2 Yellow
4 Permanent power supply 2.5mm2 Red
5 Sensing device with common return 1.5mm2 Green
6 Power supply controlled by ignition switch 2.5mm2 Brown
7 Rear fog light 1.5mm2 Blue

Cable Type Recommend

  • Cable Sheath:   PVC  or PUR (Preferred)
  • Cable Size:     4×1.5mm2+3×2.5mm2

Connectors Recommend

  • Plug:  ISO3731  24S Reinforced Composite Plug / Alu/ Zinc alloy Plug (with Spring is preferred)
  • Socket:  ISO3731  24S Reinforced Composite Plug / Alu/ Zinc alloy Socket

5. SAE J560 Primary Trailer Wiring

Contact No. Function Cross-sectional area Core Wire Color
1 Ground return to towing vehicle 8awg 8mm2 White
2 Clearance side marker and identification lamps 12awg 3mm2 Black
3 Left turn signal and hazard lamps 12awg 3mm2 Yellow
4 Stop lamps and anti-lock braking system 10awg 5mm2 Red
5 Right turn signal and hazard lamps 12awg 3mm2 Green
6 Tail and license plate clearance and or side marker lamps 12awg 3mm2 Brown
7 Continuous ABS Primary power/(auxiliary device) 10awg 5mm2 Blue

Cable Type Recommend

  • Cable Sheath:   PVC  or PUR (Preferred)
  • Cable Gauge:   12/4 + 10/2 + 8

Connectors Recommend

  • Plug:  SAE J560  24N  Alu/ Zinc alloy Plug(with Spring is preferred)
  • Socket:  SAE J560  24N  Alu/ Zinc alloy Socket

6. SAE J560 Auxiliary Trailer Wiring

Contact No. Function Cross-sectional area Core Wire Color
1 Ground Return to towing vehicle 8awg 8mm2 White
2 Cab switched auxiliary power 12awg 3mm2 Black
3 ABS Malfunction signal to cab 12awg 3mm2 Yellow
4 Constant or ignition auxiliary power 10awg 5mm2 Red
5 Unassigned 12awg 3mm2 Green
6 Unassigned 12awg 3mm2 Brown
7 Unassigned 10awg 5mm2 Blue

Cable Type Recommend acc. to SAE J2394

  • Cable Sheath:   PVC or PUR (Preferred)
  • Cable Gauge:     12/4 + 10/2 + 8

Connectors Recommend

  • Plug:  SAE J560  24N  Alu/ Zinc alloy Plug (with Spring is preferred)
  • Socket:  SAE J560  24N  Alu/ Zinc alloy Socket

7. SAE J2863 Trailer Wiring

Contact No. Function Cross-sectional area Core Wire Color
1 Left turn signal and hazard lamps 14awg  2mm2 Yellow
2 Ground return to towing vehicle 12awg  3mm2 White
3 Continuous ABS Primary power/(auxiliary device) 10awg  5mm2 Blue
4 Right turn signal and hazard lamps 14awg  2mm2 Green
5 +12 volt 10awg  5mm2 Red
6 rear position and marker lights and rear-registration-plate illumination device 14awg  2mm2 Brown
7 Reverse lights 14awg  2mm2 Purple

Cable Type Recommend

  • Cable Sheath:   PVC  or PUR (Preferred)
  • Cable Gauge:   14/4 + 12 +10/2

Connectors Recommend

  • Plug:  SAE J2863  24N  Reinforced Composite Blade Plug (with Spring is preferred)
  • Socket:  SAE J2863  24N  Reinforced Composite Blade Socket

8. AS 4735 Trailer Wiring

Contact No. Function Cross-sectional area Core Wire Color
1 Left turn signal 1.5mm2 Yellow
2 Common Earth Return 2.5mm2 White
3 Reversing Lights 1.5mm2 Blue
4 Right turn signal 1.5mm2 Green
5 Stop lights 1.5mm2 Red
6 Right-hand rear position, clearance and marker lamps 1.5mm2 Brown
7 Left-hand rear position, clearance and marker lamps 1.5mm2 Black

Cable Type Recommend

  • Cable Sheath:   PVC or PUR (Preferred)
  • Cable Size:     6×1.5mm2+1×2.5mm2 (Standard) or 6x1mm2+1×1.5mm2  (economical)

Connectors Recommend

  • Plug:   AS 4735   Reinforced Composite Plug / Alu/ Zinc alloy Plug (with Spring parts is preferred)
  • Socket:  AS 4735  Reinforced Composite Plug / Alu/ Zinc alloy Socket

9. AS 2513 Trailer Wiring

Contact No. Function Cross-sectional area Core Wire Color
1 Common return 2.5mm2 White
2 Reserved for future allocation 1.5mm2 Black
3 Left hand indicator 1.5mm2 Yellow
4 Stop 1.5mm2 Red
5 Right hand indicator 1.5mm2 Green
6 Number plate Markers 1.5mm2 Brown
7 Reserve Signal 1.5mm2 Blue

Cable Type Recommend

  • Cable Sheath:   PVC or PUR (Preferred)
  • Cable Size:     6×1.5mm2+1×2.5mm2 (Standard) or 6x1mm2+1×1.5mm2  (economical)

Connectors Recommend

  • Plug:   AS 2513  Reinforced Composite Plug / Alu/ Zinc alloy Plug (with Spring parts is preferred)
  • Socket:  AS 2513  Reinforced Composite Plug / Alu/ Zinc alloy Socket

10. ISO 7638-2 / ISO 7638-1 Trailer Wiring

Contact No. Function Cross-sectional area Core Wire Color
1 +12v(24v) Permanent for control valves 4mm2 Red
2 +12v(24v) via ignition lock for electronic 1.5mm2 Black
3 Ground for electronics 1.5mm2 Yellow
4 Ground for control valves 4mm2 Brown
5 ABS Fault indication Warning device 1.5mm2 White
6 CAN H, for EBS and ABS 1.5mm2 Green/White
7 CAN L, for EBS and ABS 1.5mm2 Brown/white

Cable Type Recommend

  • Cable Sheath:   PVC or PUR (Preferred)
  • Cable Size:     5x 1.5mm2 + 2x 4mm2 or 5x 1.5mm2 + 2x 6mm2

Connectors Recommend

  • Plug:      ISO 7638-2(1)   Reinforced Composite Plug 
  • Socket:  ISO 7638-2(1)  Reinforced Composite Socket

11. ISO 11446 Trailer Wiring

Contact No. Function Cross-sectional area Core Wire Color
1 Left-hand direction indicator light 1.5mm2 Yellow
2 Rear fog light 1.5mm2 Blue
3 Common return for contacts no.1 to 8 2.5mm2 White
4 Right-hand direction indicator light 1.5mm2 Green
5 Right-hand rear, position, and marker light, and license plate lamp 1.5mm2 Brown
6 Brake light 1.5mm2 Red
7 Left-hand rear, position, and marker lights, and license plate lamp 1.5mm2 Black
8 Reversing light 1.5mm2 Pink
9 Power supply (steady constant) 2.5mm2 Orange
10 Power supply controlled by ignition switch 2.5mm2 Grey
11 Common return for contact no. 10 2.5mm2 White/black
12 Reserved for future allocation 1.5mm2 Light Grey
13 Common return for contact no.9 2.5mm2 White/red

Cable Type Recommend

  • Cable Sheath:   PVC or PUR (Preferred)
  • Cable Size:     5x 2.5mm2 + 8x 1.5mm2

Connectors Recommend

  • Plug:  ISO11446  Reinforced Composite Plug or (with Spring parts is preferred)
  • Socket:  ISO11446  Reinforced Composite Socket

12. ISO 12098 Trailer Wiring

Contact No. Function Cross-sectional area Core Wire Color
1 Left-hand direction indicator light 1.5mm2 Yellow
2 Right-hand direction indicator light 1.5mm2 Green
3 Rear fog light 1.5mm2 Blue
4 Common return 2.5mm2 White
5 Left-hand rear position and marker lights, and license plate lamp 1.5mm2 Black
6 Right-hand rear, position and marker lights, and license plate lamp 1.5mm2 Brown
7 Brake light 1.5mm2 Red
8 Reversing light 1.5mm2 Pink
9 Continuous power supply (steady constant) 2.5mm2 Orange
10 Worn brake line sensor 1.5mm2 Grey
11 Pressure sensor for spring brake 1.5mm2 White/black
12 Axle lifting device 1.5mm2 White/blue
13 Common return for data lines 2.5mm2 White/red
14 CAN-H 1.5mm2 White/green
15 CAN-L 1.5mm2 White/brown

Cable Type Recommend

  • Cable Sheath:   PVC or PUR (Preferred)
  • Cable Size:     3x 2.5mm2 + 12x 1.5mm2

Connectors Recommend

  • Plug:  ISO12098  Reinforced Composite Plug (with Spring parts is preferred)
  • Socket:  ISO12098  Reinforced Composite Socket

IV Conclusion

KMCABLE has over 15 years of experience in supplying trailer electrical connection solutions. Our trailer coil can be found any where like Dongfeng Volvo Scania. If you have any needs for trailer Coils, straight cable, wiring harnesses, or plugs. Welcome to inquire with us. We will be a good supplier if you want.

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